Last updated: 17/10/2022

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Welcome to our big hand sander test 2022. Here we present all the hand sanders we have tested in detail. We have compiled detailed background information and added a summary of customer reviews on the web.

We would like to make your purchase decision easier and help you find the best hand sander for you.

You will also find answers to frequently asked questions in our guide. If available, we also offer interesting test videos. Furthermore, you will also find some important information on this page that you should definitely pay attention to if you want to buy a hand sander.




Summary

  • A hand sander is the right choice for you if you want or need to sand by hand. This may be due to a lack of space, or because of the material, or if you have to make very fine movements.
  • The hand sander shows its strength especially through simple ergonomic grip, safe and constant attachment of the abrasive and all in all low cost.
  • Inexpensive hand sanders are already available. For top-of-the-range sanders you usually have to pay more money.

The Best Hand Sander: Our Picks

Guide: Questions to ask yourself before buying a hand sander

When do you need a hand sander?

Different types of sanders are used depending on their purpose:

Do you want to sand door or window frames? Or do you need intermediate sanding to reach small corners and angles?

  • The delicate, small jobs

Do you need a sander for sanding very large surfaces made of wood, metal or plastic, which is available in different grit sizes, electrically wired or battery-powered?

  • The powerful work without fatigue

Are you looking for the right sander to polish metal, plastic, wood or other surfaces?

  • The possibility to change sandpaper quickly

Do you need a simple and inexpensive grinder for special and precise work?

  • The favourable price

Then you need a hand sander. The purpose of the device is a core factor of the price, e.g. for wood, paint, metal, etc.

How is the hand sander operated?

The hand sanders have different types:

  • The simplest category: the hand sander with knob
  • The more complicated category, which accessories consist of a rechargeable battery or a combination plug (up to 250 W).

The sanding blocks with the different accessories are suitable for this and can be used for the different applications.

What should you consider when working with a hand sander?

The right hand sander will help you save time and money. We would like to give you some tips on how to do this:

  • To sand a workpiece, you always work in several passes.
  • Regardless of the material, you should start with a coarse grit and use a finer and finer abrasive with each pass.
  • When sanding, the sanding direction is the determining parameter. Always move the tool in the direction of the grain and not across it.
  • With a little care, you can easily extend the life of your sander. Wear parts such as abrasives and sandpaper should be replaced at regular intervals to ensure a perfect working result.
  • There are many different types of sanding sheets. The grit of the abrasive has a significant influence on your sanding work. The rule of thumb here is: the higher the grit value, the finer the abrasive and the smoother the surface.

What happens to the dust?

Dust can become a problem when sanding, especially with a high material removal rate.

Some sanding blocks have a built-in system to discharge the dust. It is worth checking whether the sanding machine has such a discharge or whether there is a possibility of fitting a nozzle or dust bag yourself that can contain the dust.

Decision: What types of hand sanders are there and what are their advantages and disadvantages?

In order to avoid useless exertion of force, which not only strains the hands but also the knees and back, there are a variety of hand sanders. In the true sense of the word, the term hand sander is also used to describe tools that do not require an electronic power supply.

However, these analogue hand sanders also include all those devices that are small and handy and have been developed for use in small spaces. A basic distinction is made between three different types:

  • Analogue hand sanders
  • Delta grinder
  • Angle grinder

Which one you choose should first be determined by the amount of sanding material An analogue hand sander makes the job less laborious than ordinary sandpaper. However, if the surface is too large, even this variant will soon become exhausting. You can find more advantages and disadvantages in the following section.

How does an analogue hand sander work and what are its advantages and disadvantages?

An analogue hand sander consists of a small and handy block. The desired sandpaper can be attached to the underside of the block. A knob is attached to the upper side for guidance. The knob is available in different shapes.

Depending on your preference, you can choose a round or square knob. This design allows you to build up significantly more pressure than with plain sandpaper. This sander allows you to achieve fast results on small surfaces.

Advantages
  • Inexpensive
  • Sandpaper can be replaced quickly
  • Suitable for small areas
  • Easy to use
Disadvantages
  • Powerful

How does a delta sander work and what are its advantages and disadvantages?

The delta sander, also called a triangular sander, is ideally suited for getting into tight corners for which a hand sander with a square or even round sanding profile is not fully adequate.

Because a delta sander is electronically operated, it is much easier to work with. A disadvantage for larger surfaces, however, is that the tip of the sanding paper rests differently from the rear sanding area. With large surfaces, the sanding process can therefore be protracted.

Advantages
  • Tight corners can be reached Sandpaper can be replaced
  • Easy handling
Disadvantages
  • Unsuitable for larger surfaces

How does an angle grinder work and what are its advantages and disadvantages?

For an angle grinder to fall under the category of a hand-held grinder, it should be small and handy. Two-handed angle grinders, some of which are quite heavy and can only be used with two hands, are not counted as hand grinders here.

The one-hand angle grinder, which is not as powerful but is well suited for small projects, makes small grinding jobs easier. Work that would be too strenuous with a classic hand sander or too tedious with a delta sander is no longer a problem.

Advantages
  • Replaceable sandpaper
  • Easy to use
  • Suitable for large surfaces
Disadvantages
  • Cannot reach tight corners

Buying criteria: Use these factors to compare and evaluate hand sanders

In the following we would like to show you which factors you can use to compare and evaluate hand sanders. This will make it easier for you to decide whether a particular product is suitable for you or not.

In summary, these are:

  • Type of hand grinder
  • Ergonomic grip surfaces
  • Weight
  • Durability
  • Sanding surface
  • Sandpaper adhesion

In the following paragraphs you can read about the individual purchase criteria and how you can classify them.

Type of hand grinder

Of course, the dominant and important criterion is what kind of work the grinder will be used for. Depending on the type of work: light work or powerful work, the different areas of use, private or commercial, the type of device is determined.

Then you should decide which performance parameters the grinder should have: Either with manual power only or with the amplifying effect of electric power. (Accumulator/ with the wired electrical power)

However, you should also decide about the hand grinders with electric power via the idle speed of the device. The idle speed indicates how many revolutions per minute the turntable can achieve. When using it, the faster the turntable, the more sanding will be done.

Ergonomic grip surfaces

Hand sanders with ergonomic handles are becoming increasingly popular among craftsmen for this reason.

Which grip variants give you a handy and comfortable sander?
The different grip variants:

  • Elastomer inserts on the gripping surfaces ensure a secure grip and low-fatigue work
  • With an extendable telescopic pole for wall and ceiling hand sanders, the working lengths vary between 1.1 and 4 metres. This allows you to hold and work comfortably and safely at about stomach height. When working at height, the length of the electric cable and the weight play an important role.

A simple ergonomic handle with a grip-friendly surface is optimal for effortless sanding of smooth surfaces and prevents blisters on the hands or back pain while working on the floor.

Weight

Of course, the weight of the hand sander is important and should be one of the purchase criteria to achieve both comfort of use and protection against accidents. The weight of the sander varies from less than 100 gr to more than 10 kg, depending on the function and accessories.

Durability

The only remaining question is how a suitable hand sander will function for a long time? Reasonably, you can work with a sturdy hand sander with ergonomic design, including soft grip, as long as you have power. The Einhell TC-DS 19 delta sander is so strong and durable it can withstand an 8-hour endurance test. Almost 20 sanding sheets are used in the process.

Under warranty of the sander you can convince yourself of the durability of your tool.

Sanding surface

You should consider the dimensions of the sanding surface of the sanding board as an important criterion. Do you need a certain shape of sanding surface for sanding?

For sanding a flat surface you have a variety of options, but for sanding an angular surface, on a curve or a triangular surface it is quite different. The shape of the sanding surface allows it to penetrate angles, depth, etc. Sanding flat surfaces is also possible with all hand sanders, but the size of the sanding surface plays an important role.

Why is the size of the sanding surface so important?

Of course, you need a powerful machine for sanding larger surfaces, which should have a correspondingly large sanding surface. However, all sanding machines should be of the same high quality and safe to avoid accidents and to simplify the work.

For example, a belt sander is best suited for large, flat surfaces that have no angles. This sander has much more power, so the work can be done much faster on flat surfaces.

Sandpaper adhesion

What variations are there for changing sandpaper quickly to get a precise job done?

  • A hand sander with an adhesive sanding plate (Velcro, Velcro fabric)
  • A hand sander with a clamping mechanism by means of a lever or clamps

Image source: pixabay.com / powertools

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